A Study on The Failure Mechanisms of Various Milling Inserts


Creative Commons License

Beköz Üllen N., Karabulut G.

IMMC2021-International Metallurgy and Materials Congress, İstanbul, Türkiye, 10 - 12 Haziran 2021, ss.533-536, (Tam Metin Bildiri)

  • Yayın Türü: Bildiri / Tam Metin Bildiri
  • Basıldığı Şehir: İstanbul
  • Basıldığı Ülke: Türkiye
  • Sayfa Sayıları: ss.533-536
  • Açık Arşiv Koleksiyonu: AVESİS Açık Erişim Koleksiyonu
  • İstanbul Üniversitesi-Cerrahpaşa Adresli: Evet

Özet

Machining is a method that stands out among the production techniques to give the desired final shape to metal parts and to ensure perfect connections with each other at their points of use. The most important factor determining the process quality of machining, which is frequently used as a finishing process in production, is the quality of cutting tools. The tools with a limited service life due to factors such as wear and fracture, it creates a significant amount of expenditure. In addition, it is necessary to examine the problems that occur in the inserts due to reasons such as any failure affects the inserts also affects the pieces. Failure mechanisms that occur in inserts should be examined in order to determine tool life, to prevent any problems that may arise in the machined piece and to reduce the additional cost. In the literature, there are generally studies on the failure analysis of a certain factor on a piece. In the present study, the general failures that may be encountered on the inserts during the milling process, the mechanisms that cause failure and the recommendations to prevent this failure were mentioned. Milling inserts that examined in the study were obtained from Bor Cutting Tools Machine Industry Trade Ltd. Co. Examinations on the inserts were made using a Scanning Electron Microscope (SEM). In general in this study were observed different modes of cutting tool failure including plastic deformation, rake face wear, flank wear, chipping, abrasion and breakage.